Understanding and Preventing Process Equipment Failures
Process equipment failures can have significant consequences, ranging from production downtime to safety hazards
Course Schedule
Classroom Sessions:
Date
Venue
Price
07 - 11 Oct 2025
Doha - Qatar
$ 5,950
07 - 11 Oct 2025
Online
$ 3,950
10 - 14 Jun 2025
Doha - Qatar
$ 5,950
07 - 11 Oct 2025
Doha - Qatar
$ 5,950
22 - 26 Jul 2025
Doha - Qatar
$ 5,950
04 - 08 Nov 2025
Bahrain
$ 5,950
07 - 11 Jul 2025
Doha - Qatar
$ 5,950
Course Description
INTRODUCTION
Process equipment failures can have significant consequences, ranging from production downtime to safety hazards. The “Understanding and Preventing Process Equipment Failures” course is designed to provide professionals in industries such as manufacturing, petrochemicals, and utilities with the knowledge and skills needed to identify, analyze, and prevent equipment failures. Participants will gain insights into failure modes, root cause analysis, and proactive maintenance strategies to enhance equipment reliability and operational efficiency.
WHY IT MATTERS
Process equipment failures can lead to costly repairs, unplanned downtime, and safety concerns. This course is essential for professionals responsible for equipment reliability, maintenance, and asset integrity, providing them with the tools to minimize the risk of failures and optimize the performance of critical assets.
OBJECTIVES
Understand the common failure modes of process equipment.
Learn techniques for root cause analysis and failure investigation.
Implement preventive and predictive maintenance strategies.
Enhance skills in equipment monitoring and condition-based maintenance.
Develop a proactive approach to preventing equipment failures.
WHO SHOULD ATTEND ?
This course is suitable for professionals involved in maintenance, reliability engineering, and asset management, including:
Maintenance Engineers
Reliability Engineers
Asset Managers
Plant Managers
Operations Managers
Process Engineers
Maintenance Planners
Those responsible for ensuring the reliability of process equipment
Course Outline
DAY 1
Introduction to Process Equipment Failures
Importance of equipment reliability in industrial processes
Overview of common failure modes
Impact of equipment failures on production and safety
DAY 2
Root Cause Analysis Techniques
Introduction to root cause analysis (RCA)
Fault tree analysis and failure mode effects analysis (FMEA)
Case studies on successful RCA applications
DAY 3
Preventive and Predictive Maintenance
Overview of preventive and predictive maintenance strategies
Equipment inspection and routine maintenance practices
Implementing a proactive maintenance culture
DAY 4
Condition Monitoring and Technologies
Introduction to condition-based maintenance (CBM)
Techniques for real-time equipment monitoring
Use of advanced technologies, such as vibration analysis and thermography
DAY 5
Proactive Strategies for Equipment Reliability
Reliability-centered maintenance (RCM) principles
Developing and implementing a proactive maintenance plan
Continuous improvement and lessons learned from failure analysis